Making Surgical Face Masks

Surgical masks were once a piece of cloth that was tied around the user’s face; in this case, a doctor or healthcare professional. In the past, these masks were manufactured with non-woven fabrics designed from plastics, such as polypropylene, to filter precarious elements. You would be interested in knowing that surgical masks are also readily available in different styles and forms depending on the protection level that the user requires. So what is a surgical mask making machine? How important is it?

In light of the coronavirus epidemic, surgical face masks are currently in huge demand. Trillions of masks are not just needed but being manufactured. When tasked with the responsibility of addressing the nation regarding the shortage of surgical face masks, the White House was not in a position to highlight when healthcare workers would gain access to more surgical masks.

In this blog post, we are keen on discussing the necessary details of surgical masks and their manufacturing machines.

Background Information On The Features Of Mask Making Machines

The Folded Mask Making Machinethis is one of the most prominent mask making machines. Also identified as the C-type machine, it is an automatic device used in the production of folded face masks using the ultrasonic technology. In this case, the tech-based docket will be utilized to bond the 3 to 5 layer non-woven material in addition to the activated carbon as well as filter materials. The mask will then be cut into pieces. Depending on the materials used, the actual face mask can end up having different standards.

Some of the standards include NP5 and FFP1.

  • What is NP5?

This is a robust wallplate material, as well as a cover that looks like nylon. It is used in the reinforcement of ribs for additional strength. The material has a captive crew that holds the mounting screw in its place. It also comes with a high-impact and self-extinguishing nylon for a smooth and easy cleaning process. Typically, the standard size of the material is 1/8″ to provide you with extra coverage, which can hide different box openings and corners for better aesthetics.

  • Define FFP1

This is one of the least filtering masks from the three prominent ones we have mentioned. It has an aerosol filtration of about 80 percent in addition to an inside leakage of about 20 percent. The mask is basically utilized as a reliable dust mask for home renovations and other different types of work.

The Actual Mask Making Process

The design process of these masks includes the re-use of the line welding machine to finalize the production process. Usually, the material at the ear line is not just elastic but non-woven to make the ears of the wearer comfortable and free from pressure. The filter effect is also ideal for users who are exposed to different precarious environments.

Final Thoughts

The life of a facial surgical mask is always indicated by the manufacturer. The same varies depending on the application.  It may range from about 4 to 8 hours. However, this also depends on the concentration of the elements that contaminate the environment of the user.


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